All kinds of heavy machinery and industrial equipment face extensive use in often tough conditions. While manufacturers build their equipment with wear and tear in mind, after long-term use, some parts will eventually need to be replaced. Of course, replacing parts in a large fleet of machines can be costly.
If you’re replacing parts in your machines, consider using reman parts instead of brand new ones. There are many benefits and reasons to use reman parts, and they can be found for a variety of applications.
What Are Reman Parts?
Reman parts are remanufactured original equipment manufacturer (OEM) parts. Not to be confused with refurbished parts, reman parts are stripped down, thoroughly cleaned and repaired. Remanufacturing parts is a way of giving new life to used parts instead of using money and resources to manufacture completely new parts from scratch.
While reman parts often still show some signs of wear, they’re just as reliable and high-quality as a new part.
Is Remanufactured the Same as Rebuilt?
It’s commonly thought that rebuilt, refurbished or reused are interchangeable with remanufactured. However, that’s untrue — so what’s the difference between something that’s rebuilt and something that’s remanufactured?
When parts are rebuilt, they’ve been cleaned and inspected, and parts that are broken or visibly worn get replaced. This often results in a combination of worn down and brand new components making up one part. Many warranties on rebuilt parts are limited because there’s no way to guarantee when the old components will wear out.
In comparison, a thoroughly remanufactured part will have all components replaced to ensure everything is fully functional. In doing so, tolerances will also be restored to their OEM standards. Extensive testing and inspections are conducted to ensure the reman part runs as a new one would.
To put it in simple terms, think of rebuilding or refurbishing parts as a bandage fix, while remanufacturing parts is more thorough, like a surgical fix.
Where Do Reman Parts Come From?
Because reman parts aren’t manufactured from scratch, the used parts come from the companies or people that use them. Dedicated repair facilities perform work on worn parts to remanufacture them. Other times, parts may go back to the original manufacturer to be remanufactured.
Instead of discarding your worn or damaged parts, take them to a specialist like MacAllister Machinery so they can be remanufactured and sold as reman parts. This way, you’ll essentially be exchanging your old parts for reman replacements.
Are Remanufactured Parts Good?
Remanufactured parts work just as well as new parts because they’re taken apart, cleaned and all components are replaced. When buying reman parts, you can be confident in the quality of the parts you’re getting because reman parts are remanufactured by professionals. Additionally, reman parts are always tested to ensure they meet OEM specifications and standards.
Reman parts are better than refurbished or rebuilt parts because there is a standard of quality involved with reman parts. Refurbished and rebuilt parts offer quick, cheap fixes, though they lack quality and don’t typically last. Reman parts are made to work and last like new parts. They’re meant to be as good — if not better — than new parts.
Benefits of Reman Parts
Remanufacturing machinery parts has many benefits because the process uses advanced techniques to ensure the parts meet proper standards. Here are a few of the most noteworthy benefits:
1. Cost-Effective Compared to New Parts
Reman parts are significantly more affordable than brand new parts. You’ll still be getting first-rate products at a fraction of the cost of buying new ones. This aspect of reman parts is extremely beneficial for those using large fleets of equipment that may require replacement parts.
While refurbished parts are even cheaper than reman parts, you sacrifice quality when purchasing them. Reman parts are beneficial because they’re affordable without sacrificing the necessary level of quality.
Instead of breaking the bank to afford brand new parts, consider saving money and using reman parts that are equal in quality.
2. Identical Warranties as New Parts
When OEM parts can be remanufactured, it’s common for the manufacturer to offer the same warranties for reman parts as brand new parts. This serves as an initiative to choose reman parts whenever possible. For example, when you purchase reman Cat® parts from MacAllister Machinery, you’ll get the same warranty as you would on new Cat parts.
Offering the same warranties as new parts also shows the level of confidence a manufacturer has in their ability to remanufacture their parts. For example, most warranties on refurbished parts are less extensive or aren’t offered at all because it’s harder to ensure a part will last if it’s lower in quality.
3. Reduced Operating Costs and Increased Uptime
New parts are often shipped to you unassembled, so you’re required to take the time to put them together. Spending time doing this can slow down your operation until all parts are assembled and in place. Many reman parts are sent to you preassembled, so they’re ready for installation as soon as they arrive. This allows your operation to continue with as little disruption as possible.
Additionally, many reman parts are widely available. For example, MacAllister Machinery carries a vast inventory, ready for ordering online or in-store. With accessibility and availability, you can avoid wasting time waiting to find parts or spending more to ship them from overseas. Reman parts are readily available to you at lower costs, which helps you achieve maximum productivity.
4. Meet “As New” Specifications
Another benefit of reman parts is that you can be confident in their quality despite being previously used. They’re tested after being cleaned and reassembled to ensure they meet the same specifications as the same new part. Being tested at the same standards as a new part ensures you’re not using a cheap alternative that could damage the part or your machine.
Meeting these high standards serves as a sign that thorough work goes into ensuring reman parts will work sufficiently in your machines.
Why Should You Use Reman Parts?
Reman parts are often better to use than new parts. Reman parts are beneficial for the environment, and may even be necessary to use if your machinery is obsolete or parts are hard to find. If you’re trying to decide between buying a new part, replacing a system altogether or finding reman parts, here are a couple of reasons you should choose to use reman parts for your machinery:
Using reman parts is more sustainable and eco-friendly compared to manufacturing new parts.
Industries are looking for more ways to make the manufacturing and industrial processes more environmentally friendly. Using reman parts is a great way for businesses with heavy machinery to practice sustainability.
Here are some ways reman parts contribute to sustainability:
- Save energy: Manufacturing new parts is an extensive process, from mining the materials and transporting them to making the part. Manufacturing new parts requires significant amounts of energy. Remanufacturing helps reduce the amount of energy used for these processes. Depending on the part being remanufactured, the reman process uses 50-80% less energy than it takes to make new parts. Because reman parts require less energy, the process releases fewer byproducts and pollutants into the atmosphere, as well.
- Reduce waste: When parts reach the end of their lifecycle, they’re often discarded, only to end up sitting in landfills. When metals and plastics sit in landfills for long periods of time, which is often what happens to discarded parts, toxins from these materials can seep into surrounding earth and water, resulting in various forms of pollution. Luckily, remanufacturing your used parts is a great way to keep them out of landfills. Instead of taking up landfill space, your parts will be good as new and back in your machinery.
- Conserve raw materials: Raw materials need to be mined, which is extremely disruptive for the surrounding environment. Additionally, most materials used to manufacture new parts aren’t renewable, meaning there’s a limited supply of them on Earth. Reman parts eliminate the need to mine for new materials because the same materials will be used again. Less mining means fewer environmental disruptions and helps conserve those raw materials.
- Help reduce carbon emissions: Many aspects of the manufacturing process release greenhouse gases into the atmosphere. For example, mining, transporting materials, casting and smelting burn gas and oil and release harmful emissions into the environment. Using reman parts is a great way to help cut back on these emissions and reduce your carbon footprint.
If you’re looking for ways to make your operations more sustainable, using reman parts is an easy and environmentally beneficial way to do so.
Some companies or operations rely on older machines and have no need for newer, updated ones. If this is the case for you, you’re saving money by avoiding purchasing updated machinery, though you face the risk of obsolescence.
When machines or their parts aren’t purchased as often, they tend to become outdated and may not be produced anymore. When this happens, reman parts may be your only option to keep your older machinery after the replacement parts have become obsolete.
When parts become obsolete, remanufacturing them is a way to refresh your parts instead of purchasing new machinery. Using reman parts allows you to keep your machinery and save money on parts.
Who Could Use Remanufactured Parts?
Could your business use reman parts? There are many ways to restore worn parts and products, which means there are several industries and applications that can benefit from reman parts. Some of the most common reman parts come from industrial equipment, heavy machinery, though nearly anything that’s manufactured can be remanufactured. Reman products and parts can range from engines to fuel injectors.
Remanufacturing offers you the chance to take parts or products that are worn down or no longer function as they should and restore them to OEM standards. Whether you need new parts for your Cat machinery, engines or power systems, there are likely reman parts available instead.
REMANUFACTURED CAT® PARTS
In order to maximize your business’s bottom line, it pays to utilize every means of operating more efficiently. Taking advantage of the remanufacturing process to restore your parts and critical components to “like new” condition is an eco-friendly choice that reduces waste and the amount of fuel and materials required to produce new products. It also dramatically reduces the costs of owning, operating and maintaining a fleet of heavy equipment.
When you’re searching for ways to save money and help the environment without sacrificing quality and reliability, remanufactured parts make sense. As the authorized Cat dealership for Indiana and the surrounding areas, MacAllister Machinery is a full-service provider of top-quality remanufacturing services. Simply bring your end-of-life parts in for a one-for-one exchange with a reman product that rivals the performance of new Cat parts and components.
The Cat Remanufacturing Process
Cat works to remanufacture parts that have reached the end of their serviceable life. Salvaging parts and remanufacturing them restores the parts to give them a new lifecycle. Cat reman parts are restored to function and perform as their new counterparts would.
When you purchase Cat reman parts from MacAllister Machinery, all parts are inspected by Cat and guaranteed to fit exactly as the previous one did, or even better. Curious to know how Cat remanufactures their components and parts? Here’s a quick look at their process:
- Disassembly: Some parts comprise multiple components, so the first step is to break down the part into smaller components.
- Cleaning: Next, each component is thoroughly cleaned to ensure all microscopic debris is removed.
- Inspection: After the parts are clean, they’re inspected for cracks, damage or other imperfections, as these can affect the performance of the part.
- Salvage parts: Instead of scrapping parts that have imperfections, state-of-the-art technology repairs the imperfections so these parts can be reused.
- Assembly: At this point, the parts can be reassembled into the “like new” parts. During this stage, Cat also ensures all reman parts are engineered with any necessary updates.
- Testing: Lastly, reman parts are tested to ensure they meet or exceed the same standards as all new parts are expected to meet.
Aftermarket reman parts are often rebuilt with lower quality components or they may not be exact fits for your machinery. When parts like these are used, you risk damaging your machines, which will set your operations back even further. Cat reman parts are still genuine Cat parts that are made to OEM standards. As stated, they’re even covered by the same warranty as new Cat parts, making them the most straightforward choice.
THE EASY WAY TO ORDER REMANUFACTURED PARTS
At MacAllister Machinery, we make the process of finding the economically priced parts you’re looking for simple and straightforward. Our complete range of reman parts are available for order 24/7 via Parts.Cat.Com and can be purchased in person at any of our sales locations throughout Indiana. Our experienced team will help assess your needs in order to identify the most effective and efficient solutions to meet your specific requirements.
We offer the quality and selection you desire backed by superior product knowledge and customer support. We’ve been helping businesses access superior heavy equipment solutions since 1945. You get the partnership of one of the most trusted names in the region, along with the broad capabilities of a worldwide industry leader.
Find the Cat remanufactured parts you require to keep your fleet running longer and stronger. Contact us, drop by the MacAllister Machinery location in your area or register an account with Parts.Cat.Com to place your order today!