6040 Hydraulic Mining Shovel

General

Engine Output - SAE J1995

2079 HP

Bucket Payload

43.7 ton (US)

Operating Weight

446 ton (US)

Note

Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC.

Engine

Engine Model

2 x Cat C32

Gross Power - SAE J1995

2079 HP

Net Power - SAE J1349

1915 HP

Note

Power output relates to highly regulated engines. Lesser regulated engines are also available.

Diesel Engines

Number of Cylinders - Each Engine

12

Bore

5.71 in

Stroke

6.38 in

Displacement

1959 in³

Aspiration

Turbocharged and air-to-air aftercooled

Components (1)

Additional high-capacity water separator

Components (2)

Two-stage fuel filter including water separator

Components (3)

Heavy-duty air filters

Components (4)

Microprocessed engine management

Components (5)

Hydraulically driven radiator fan with electronically controlled fan speed

Fuel Tank Capacity

2098 gal (US)

Emissions

Meets U.S. EPA Tier 4 Final and EU Stage V emission standards

Electrical System - Diesel Drive

System Voltage

24V

Batteries in Series/Parallel Installation

6 x 210 Ah - 12 V each; 630 Ah - 24 V in total

Components (1)

6 maintenance-free batteries

Components (2)

Battery isolation relays and switches

Components (3)

Emergency stop switches accessible from ground level, in engine module and in operator's cab

Components (4)

14 LED high-brightness working flood lights

Components (5)

11 LED high-brightness service lights

Operating Weights

6040 FS - Standard Track Pads

3.9 ft

6040 FS - Operating Weight

891980 lb

6040 FS - Ground Pressure

24.1 N/cm2 (35.0 psi)

6040 - Standard Track Pads

3.9 ft

6040 - Operating Weight

897930 lb

6040 - Ground Pressure

24.3 N/cm2 (35.3 psi)

Note

1600 mm track pads available as option

6040 FS - Note

Other track pads available on request

Hydraulic System with Pump Managing System

Hydraulic Tank Capacity - Diesel Version - Approximately

898 gal (US)

Total Volume of Hydraulic Oil - Diesel Version - Approximately

1532 gal (US)

Main Pumps - Diesel Version

4 x variable swash plate pumps

Main Pumps - Maximum Oil Flow - Diesel Version

4 x 724 L/min (4 x 191 gal/min)

Maximum Pressure - Attachment

4350 psi

Maximum Pressure - Travel

5080 psi

Swing Pumps - Diesel Version

4 x reversible swash plate pump

Swing Pumps - Maximum Oil Flow - Diesel Version

4 x 321 L/min (4 x 85 gal/min)

Maximum Pressure - Swing Pumps

5080 psi

Hydraulic Oil Cooling

Diameter - Fan

60 in

Oil Flow of Cooling Pumps - Diesel Version

2 x 799 L/min (2 x 211 gal/min)

Features (1)

Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running

Features (2)

Fan speed is thermostatically controlled

Features (3)

Extremely high cooling efficiency to ensure optimum oil temperature

Components (1)

Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers

Components (2)

Variable axial piston pumps supplying low-volume, high-pressure oil to fans

Diameter - Fan

2 × 1524 mm (2 × 60 in)

Swing System

Swing Drive

3 compact planetary transmissions with axial piston motors

Parking Brake

Wet multiple disc brake, spring-loaded/hydraulically released

Maximum Swing Speed - Diesel Version

4.7 r/min

Swing Ring

Triple-race roller bearing with sealed internal gearing

Features (1)

Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody

Features (2)

Closed-loop swing circuit with torque control

Features (3)

Hydraulic braking of the swing motion by counteracting control

Features (4)

All raceways and the internal gearing of swing ring supplied by automatic central lubrication system

Undercarriage

Travel Speed - 1st Stage - Maximum

0.93 mile/h

Travel Speed - 2nd Stage - Maximum

1.55 mile/h

Maximum Tractive Force

471260 lb

Gradeability - Travel Drives - Maximum

57 %

Track Pads - Each Side

42

Bottom Rollers - Each Side

7

Support Rollers - Each Side

2 plus a skid plate in between

Travel Drives - Each Side

1 planetary transmission with 2 two-stage axial piston motors

Parking Brake

Wet multiple disc brake, spring applied/hydraulically released

Components (1)

All running surfaces of sprockets, idlers, rollers and track links are hardened

Components (2)

Acoustic travel alarm

Components (3)

Cast double-grouser combined pad-links with bushings connected by hardened full floating pins

Components (4)

All teeth contact areas of sprocket and pad links are hardened

Components (5)

Fully hydraulic self-adjusting track tensioning system with membrane accumulator

Components (6)

Automatic hydraulic retarder valve to prevent over-speed on downhill travel

Operator's Cab

Operator's Eye Level - Approximately

22.31 ft

Internal Dimensions of Cab - Length

7.22 ft

Internal Dimensions of Cab - Width

5.25 ft

Internal Dimensions of Cab - Height

7.05 ft

Components (1)

Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat

Components (2)

Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests

Components (3)

Roller blinds at all windows

Components (4)

Windshield with parallel intermittent wiper/washer

Components (5)

All-round safety glass, armored windshield and sliding side window

Components (6)

Operator Protective Guard (Top Guard)

Components (7)

Single HVAC with option for Dual HVAC

Components (8)

Joystick controls integrated in independently adjustable seat consoles

Components (9)

Fold-away auxiliary seat with safety belt

Components (10)

External sun shields at side and rear windows

Components (11)

Sliding emergency ladder (kick-down type) with ladder cage

Components (12)

Machine access via retractable access stairway, stairway angle approximately 45 degrees, hydraulically operated

Components (13)

Robust instrument panel including large colored BCS screen with transflective technology

Board Control System (BCS III) Features (1)

USB, Lan (TCP/IP) and CAN BUS interfaces for data export

Board Control System (BCS III) Features (2)

On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)

Board Control System (BCS III) Features (3)

Robust instrument panel including large (12 in) colored touch screen for intuitive handling

Board Control System (BCS III) Features (4)

Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems

Board Control System (BCS III) Features (5)

On-screen troubleshooting assistance

Board Control System (BCS III) Features (6)

Graphic charts of logged data

Board Control System (BCS III) Features (7)

Fault memory with storage of related conditions

Automatic Lubrication System

Capacity - Grease Container

188 gal (US)

Type (1)

Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times

Type (2)

System failures displayed by Board Control System

Type (3)

Grease filters (200 µm) between service station and container, as well as directly behind grease pump

Type (4)

Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders

Type (5)

Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring

Attachments

All buckets (FS and BH) are equipped with a wear package consisting of: (1)

- Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth

All buckets (FS and BH) are equipped with a wear package consisting of: (2)

- Wing shrouds on side walls - Heel shrouds at bottom edges

Shovel attachment with unique TriPower kinematics ensuring the following main features: (1)

- Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces

Shovel attachment with unique TriPower kinematics ensuring the following main features: (2)

- Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance

Shovel attachment with unique TriPower kinematics ensuring the following main features: (3)

- Constant boom momentum throughout the whole lift arc - Crowd force assistance

Type (1)

Inspection hole in monoboom BH

Type (2)

Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve

Type (3)

Special wear packages for highly abrasive materials on request

Type (4)

Catwalks with rails at boom (FS and BH)

Type (5)

Welding procedures allow for internal counter-welding (double prep weld) wherever possible

Type (6)

Boom and sticks are stress-relieved after welding

Type (7)

Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas

Type (8)

Guards for shovel cylinders (FS)

Bucket

Bucket Capacity - Backhoe (heaped 1:1)

28.8 yd³

Bucket Capacity - Face Shovel (heaped 2:1)

28.8 yd³

Retractable Service Station

Installation

Retractable service station installed underneath the engine module and easily accessible from ground